Job Description

JOB SUMMARY:

Engage in safe working practices while demonstrating the ability to efficiently set-up, operate, and maintain production needs on a 16-station servo slide driven rotary index machine. Maintain quality of parts by inspecting part dimensions given by the appropriate documentation and adjusting individual stations as necessary to maintain highest of quality products. Process products through the cleaning and packaging process to prepare for inspection and or additional processing requirements. Perform daily 5S duties, cleaning machines, sweeping, mopping, and maintaining overall workspace organization. Exercise established TPM (Total Productive Maintenance) daily to extend the quality and life of the equipment.

ESSENTIAL DUTIES & RESPONSIBILITIES:

· Follow all safety policies and practices and stop work if continuing to do so is unsafe or will create an unsafe condition. Report all safety concerns immediately to lead(s), supervisor(s), manager(s), and or resident EHS Coordinator.

· Responsible for reading and interpreting blueprints including GD&T.

· Verify revision levels on router blueprints and other appropriate documentation.

· Change and reset, drills, boring bars, recess tools, saw blades, facing tools etc. when needed and return all usable tooling to the tool crib. Recycle all Carbide tooling.

· Edit unit programs such as feeds, speeds, and dimensional coding as required to maintain quality products.

· Must load bar stock into and out of machine(s) as necessary.

· Identify, document, and dispose of scrap.

· Process products through the wash station and into required packaging for the next step(s) in the product flow.

· Transact products systematically to include printing the required Kanban tickets.

· Troubleshoot any production issue with respect to tooling or machining and getting assistance as needed for program and other related issues.

· Identify and implement the use of alternate tooling to perform the necessary machining operation(s) when standard tooling is unavailable. This is to include altering the program as required in order to utilize the substitute tooling.

· Work new tooling in methodically (i.e. honing recess, or relieving tools clearance etc.) to maintain tool life expectations.

· Adjust tool load monitors, repair, or replace damaged tool holder clamps, guide bushings and collects.

· Set-up bar-feeder as required such as when changing bar-stock diameters.

· Retool cutting oil tank as needed to maintain proper oil flow.

· Operate multiple machines simultaneously.

· Engage in established TPM (Total productive Maintenance) daily such as adding hydraulic oil, lube oil, grease, and or cutting fluids to the machine(s) as needed.

· Assist maintenance and or external technicians with trouble shooting and or machine repairs.

· Perform all other tasks as assigned by the departmental supervisor(s) and or Lead(s).

KNOWLEDGE, SKILLS & ABILITIES:

· Knowledge of CNC programs and Hydromat set-ups.

· Operate all aspects of the machines; (powering machines up and down, machining cycles (including optional stop(s), program stop, bar feed operation, restarts, fault resets, etc.)

· Ability to read and use calipers, micrometers, depth mics, comparators, pitch mics, and other measuring equipment.

• Ability to communicate with leads, supervisors or other set-up personnel on quality issues or concerns, as well as potentials for production efficiency improvements.
• Act with the utmost integrity, professionalism, and positive attitude.
• Must be a team player.

EDUCATION & EXPERIENCE:

· High School Diploma or equivalent, and a minimum of one (1) experience as a CNC Machinist II level CNC machining position.

· Advanced Shop Calculations.

· Advanced blueprint reading.

• Geometrical Dimensioning & Tolerance.

· Experience using Calipers, Micrometers, Height Stands, Depth and Bore Gages etc.

PHYSICAL DEMAND:

· While performing duties you may be required to stand, walk, stoop, bend, twist and/or lift up to 40 pounds (or utilize lifting aid as appropriate and certified to use) throughout an entire shift. May be required to work more than 8 hours in a day or 40 hours in a week based on production needs.

WORKING ENVIRONMENT:

• Exposed to manufacturing plant conditions and elements including but not limited to noise, dust, dirt, oil, and grease.
• PPE's will be required including safety glasses, ear plugs and safety shoes with metatarsal guards.
• May be required to work more than eight hours a day or more than 40 hours a week to meet customer demands.
• May be required to work in different workstations as determined by business needs.

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